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Introduction – Principles of operation –- Parts of PLC & hardware components – I/O section – Discrete and Analog Module – CPU processor and memory module –PLC Programming devices and Languages – Function Block Diagram – Interlocking and latching concepts Study of Programmer Logic Controller Construction of Ladder programming for Boolean operations & Math operations using PLC
Timers, Delay And Retentive Timers – Counters – Data Manipulating Program – Data Handling: Control and Math Instructions – Sequencer and Shift Register– Electromagnetic Control Relays and Motor Starters – Latching Relays – Manually Operated Switches and Proximity Switches – Analog I/O devices Sequential operation of pneumatic cylinders using PLC Linear actuation with timer, counter and speed control using PLC
Network Topologies - Communication Modes HART Networks and OSI models - Fieldbus, Modbus, Profibus - Device net - System Operation and Troubleshooting Applications of PLC - Automatic control of warehouse door – Conveyor belt motor control - Automatic car washing machine - Bottle filling systems, PLC in process control Traffic light controller using PLC Speed control of DC motor using PLC
HMI and its functions, Elements and Architecture of SCADA - Hardware, Software: Development, Runtime mode functions - Tools: Tag database - Recipe database - Alarm Logging-Trends: Real Time, Historical Trends - Security and User Access Management-Management Information System - Report Function. Interfacing PLC real time tag with HMI and SCADA
Evolution of DCS - Types of Architecture - Local Control Unit - Communication Facilities - Operator and Engineering Interfaces - Operator Displays - Process Interfacing issues – Real time applications. Study of DCS for thermal power plant
Reference Book:
1 K. L.S. Sharma, Overview of Industrial Process Automation, Elsevier, 2011 Batten G. L., “Programmable Controllersâ€, McGraw Hill Inc., Second Edition 2 Pradeep Kumar &Srivashtava , Programmable Logic Controller- BPB Publications. 3 Hughes .T, “Programmable Logic Controllersâ€, ISA Press, 1989 4 Gordan Clark, Deem Reynders, “Practical Modem SCADA Protocols†5 Lucas M.P, Distributed control systems, Van Nostrand Reinhold Company, Newyork, 1986
Text Book:
1.F.D. Petruzella, Programmable Logic Controllers, Tata Mc-Graw Hill, Third edition, 2010 2.Stuart A Boyer, “SCADA supervisory control and data acquisitionâ€