Subject Details
Dept     : MECHATRONICS
Sem      : 3
Regul    : R2023
Faculty : Natraj Athreya A S
phone  : 74014 11290
E-mail  : natraj.a.mct@snsct.org
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Syllabus

UNIT
1
THEORY OF METAL CUTTING

Orthogonal and Oblique Cutting - Classification of cutting tools: Single, Multipoint - Tool signature for single point cutting tool - Chip formation - Chip Breakers - Cutting tool materials - Tool wear and tool life - Machinability - Cutting Fluids

UNIT
2
MACHINING PROCESS

Conventional Machining Process - General Principles of working and commonly performed operations in the following machines: Lathe - General Principles of working and commonly performed operations in the following machines: Milling and Drilling - General Principles of working and commonly performed operations in the following machines: Grinding - Non – conventional machining process: EDM– Principles and Applications - Non – conventional machining process: ECM – Principles and Applications - Non – conventional machining process: AJM – Principles and Applications - Non – conventional machining process: USM – Principles and Applications - Non – conventional machining process: LBM – Principles and Applications

UNIT
3
CASTING AND WELDING

Pattern and Core making - Molding Sand, Melting Furnaces Cupola and Induction furnaces - Special casting processes - Shell, investment, die casting, Defects in casting - Gas welding types - Flame Characteristics, Basic Arc Welding Process MIG, TIG & Thermit welding - Electron beam welding, Friction Welding, Brazing and Soldering - Defects in welding

UNIT
4
METAL FORMING AND POWDER METALLURGY

Principles and Applications: Extrusion - Principles and Applications: Forging - Principles and Applications: Rolling - Principles and Applications: Drawing - Powder metallurgy - Powder metallurgy - advantages, disadvantages - Powder metallurgy - disadvantages - Limitations of powder metallurgy - Simple case studies

UNIT
5
CNC MACHINING

Evolution of CNC Technology - CNC & DNC - CNC Drives – Stepper motor - CNC Drives – Servo motor - Economics and maintenance of CNC machines - CNC machines - Selection factors - Preventive maintenance & Diagnostic Techniques - Basic CNC programming – G codes & M codes - Turning and Facing Operations – CNC programming

Reference Book:

1. Sharma, P.C., “A Text book of production Technology – Vol I and II”, S. Chand and Company Ltd., New Delhi, 1996. 2. Gowri P. Hariharan, A. Suresh Babu, “Manufacturing Technology I”, Pearson Education, 2008 3. P.N.Rao, “Manufacturing Technology Vol I”, Tata-McGraw Hill Publishing Ltd., 2010. 4. Chua, C K., Leong, K F and Lim, C S., “Rapid Prototyping: Principles and Applications”, John Wiley, New York, 2003. 5.YoreurKoren, “Computer Control of Manufacturing System”, Pitman, London, 1987.

Text Book:

Kalpakjian. S, “Manufacturing Engineering and Technology”, Pearson Education India Edition, 2001 (ISBN 81 78081 571) Hajira Choudhury, “ Elements of Workshop Technology”, Vol. I and II, Media Promoters and Publishers Pvt. Ltd., Mumbai, 2005